Graphite & Carbon Materials
Used in different formulations to adjust friction behavior, heat transfer and wear characteristics.
SPECIALIST BRAKE-PAD PRODUCTION SERVICES
Brake-Pad Material Mixing Services
Controlled blending of raw materials according to a defined formula, addition sequence and batch capacity—producing a uniform mixture ready for the next stage of production.
- Formula-DrivenBatches follow agreed specifications
- UniformBetter distribution of components
- RepeatableCore process parameters recorded
MIX BATCH
01
Friction Modifiers
Reinforcements
Fillers
Binders & Resins
OUTPUT
Uniform mixture to the defined production recipe
UNIFORMITY STARTS HERE
Mixing is more than combining a few materials
Friction-material formulations may contain numerous components with different densities, particle sizes and physical behavior. The proportion of each material, addition sequence, mixing time and equipment conditions can all affect batch uniformity.
The purpose of a mixing service is to execute the production recipe under controlled conditions and distribute the components appropriately throughout the blend, preparing it for the next manufacturing stage while minimizing variation within the batch.
BEFORE WE BEGIN
The formula, material types and batch capacity must be defined.
Material compatibility, safety requirements, addition sequence and packaging conditions are coordinated with the client before production. Feasibility is confirmed after the specifications have been reviewed.
FRICTION FORMULATION COMPONENTS
Common Raw-Material Groups
Material selection and percentages depend on the product formulation. These are common groups, not a fixed recipe for every brake pad.
Mineral & Ceramic Materials
Used as fillers or reinforcing components according to product temperature and operating conditions.
Metals & Reinforcing Fibers
Support structural strength, heat conduction or the targeted behavior of the formulation.
Resins & Binders
Create cohesion between formulation components and help form the structure during production.
FROM RECIPE TO READY BATCH
How Our Mixing Service Works
The exact method depends on material characteristics and order volume. The steps below show the general workflow.
-
01
Review the Order & Formula
We review material types, percentages, addition sequence, batch capacity and required output.
-
02
Prepare the Materials
Raw materials are separated according to the order specifications and prepared for processing.
-
03
Controlled Mixing
Materials are blended in suitable equipment according to the agreed sequence and parameters.
-
04
Collect & Deliver
The completed batch is collected in the agreed packaging and prepared for delivery.
EQUIPMENT
Industrial Mixers & Banbury Mixers
Equipment is selected according to blend type, material behavior and required capacity. The goal is appropriate component distribution without unintended changes to the production recipe.
THE VALUE OF A CONTROLLED PROCESS
A More Dependable Input for Production
Proper mixing cannot correct a weak formulation, but it can make the execution of a suitable formula more consistent.
More Uniform Distribution
Helps reduce localized concentration and distribute fine and coarse components throughout the batch.
Better Repeatability
Consistent execution of core parameters helps reduce unintended variation between batches.
Industrial Capacity
Orders from manufacturing partners can be reviewed against available equipment capacity.
Lower Operational Burden
Outsource the mixing stage when internal equipment or production capacity is limited.
FOR MANUFACTURING PARTNERS
Which Orders Can Be Assessed?
Every project is accepted only after reviewing its materials, formula, volume and process requirements.
Trial Batches
For an initial formulation review or a limited-volume batch before broader production.
Contract Mixing
For partners with a defined formula but insufficient internal equipment or capacity.
Custom Blends
Assessment of materials with client-defined characteristics and addition sequences.
FREQUENTLY ASKED QUESTIONS
Before Placing an Order
Complete material specifications and a clear production recipe make feasibility review and project estimation more accurate.
What information is required to review an order?
Please provide the material list, percentage or weight of each component, addition sequence, batch capacity, number of batches and output packaging.
Does Mana Tormoz provide the material formula?
The project scope must be defined before work begins. If you require mixing only, the client must provide and approve the production recipe and material specifications.
What are the minimum and maximum order capacities?
Available capacity depends on the materials, suitable equipment and number of batches. It is confirmed after the specifications have been reviewed.
How are service time and cost determined?
Material type, volume, number of addition stages, mixing time, batch count and packaging all affect timing and cost.
REQUEST MIXING SERVICES
Send Us Your Batch Specifications
Complete the form and the Mana Tormoz Machine team will contact you to review the material types, capacity, batch count and processing conditions.
PHONE 1
021 3390 6326
PHONE 2
021 3390 4509
ADDRESS
Tehran, Ekbatan Street, Nafisi Alley, Towhid Passage, No. 15
Submit a Material Mixing Request
Enter your contact details and initial order specifications.